If no leaks in system, check compressor output. WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. Integrated Governor. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. 0000038578 00000 n We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. dryers, NOTE: This procedure is for removing and replacing a unit. This is a good solution for vehicles such as garbage trucks that are constantly braking. Disassemble and dean purge valve. Disconnect all air lines. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. Lip seal installed upside-down on piston. document search. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. 0000006248 00000 n Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port New WABCO SS1200 Air Dryer. 0000015804 00000 n $14.46 USD. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. (48 pages). Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Maintenance. Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n Easily replaceable spin-on desiccant cartridge. Section 8: Appendix V - Temporary Air Dryer . Remove the air dryer from. Canada. 30. Air flows out of purge valve entire time compressor is unloaded. Delivery Port: Water in system tanks, everything else checks out okay. Water, oil, or sludge in air system tanks. 0000049093 00000 n Move dryer farther from compressor. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. nRemove and inspect purge valve and clean water/oil from top of piston. SYSTEM SAVER 1200 PLUS SERIES SHOWN. Turbo cut-off valve not sealing. 0000036105 00000 n Leak in line between supply tank and governor. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ 0000008998 00000 n %PDF-1.3 % Rapid spitting of air from purge valve in small amounts. 0000004699 00000 n Meritor WABCO System Saver 1200 Installation Manual (.pdf) KIT, AIR DRYER, WABCO TYPE TWIN. 0000004906 00000 n 0000007605 00000 n Product Catalog or Metri-Pack Type Heater Connector. $15.47 USD Not Yet Rated | Write the First Review. High air system demands during compressor unloaded cyde. Replace desiccant. No electrical power to heater connector. ^rTqL`^1J7tHHqR$}>&:@ That number is found on the metal tag attached to the body of this air dryer. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. System saver series single cartridge air Dryer leaks from purge valve during compressor loaded cycle. Special Order. The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). Part# 815-4324139292 . CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . Wrong air line connected to dryer port 4. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. One-way check valve installed in supply tank. Purge valve washer installed upside-down. Compact Air Dryer for class 7 & 8 on-highway tractors. Purge valve frozen open (cold weather operation). Install Econ valve to provide make-up air to compressor. 0000008976 00000 n The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. 0000001279 00000 n No regeneration cycle. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. Check heater. Repair/replace per manufacturers instructions. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. 2022511. Moisture that Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. 0000030729 00000 n For assistance, call the Meritor OnTrac Customer Call Center. WABD1226-G, SAFETY VALVE, WABCO TYPE. It features a spin-on desiccant cartridge. 0000020675 00000 n Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Inspect compressor per manufacturers instructions. DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. Repair or replace as needed. 0000030707 00000 n Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. Pressure-controlled check valve properly installed, but one-way check valve not removed. Troubleshooting. Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. Sign up to receive all the latest product news. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. 0000001741 00000 n Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Heater assembly not working. 22-30 ft-lb (30-40 N m). Some changes in plumbing and/or installation may be required. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . Ensure lip on aluminum washer faces DOWN, away from dryer. 4. . Increase air system capacity or reduce air demands. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream Truck Troubleshooting Guide: TP09121: Filling the Hyd Skip to the end of the images gallery. Check for air leaks in system and repair as needed. If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. Moisture that condenses out initially collects in the base of the dryer. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. Repair/replace per manufacturers instructions. Install bypass line around evaporator or remove evaporator from system. Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 b. 10 psi is taken from supply and secondary tanks. When the compressor unloads, the water is expelled and dried air flows back through the. The leak may cause excessive compressor cycling or prevent the system from building air pressure. The site may feel slow and unresponsive at times. Some innovations in this field belong to the brand. Add to Cart. Wabco air dryer troubleshooting The brand Wabco is Belgian. Go directly to our 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation 0000010099 00000 n The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). . Use markers to label the lines for proper reinstallation. 35. . Make sure pressure-controlled check valve is installed correctly. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. Maintenance interval not followed. 0000020697 00000 n Air dryer does not purge when compressor unloads (no blast of air from purge valve). $47.11 USD. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Debris under purge valve seat, such as particles from fittings or air inlet line. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. Pressure protection elements will not open. Leak in line between governor and dryer port 4. NOTE: This procedure is for removing and replacing a unit. Wrong air line connected to dryer port 4 (unloader port). Troubleshooting and Testing. Wabco SS1200 Plus Type Air Dryer *NEW*. Repair heater circuit. System saver series single cartridge air No air pressure build-up in system. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. Can't find what you are looking for? Maintenance Tips. Part no. WABCO Easy-Stop Basic . Customer Service CAN 1-800-267-9247. Check and replace pressure-controlled check valve as needed. New parts - no core charges. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. The brand Wabco is Belgian. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. Clear blockage. . System saver series single cartridge air Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . Wear safe eye protection. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. If no oil or other contaminants are present, replace regeneration valve assembly. 0000043550 00000 n Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Frequency varies with engine speed. Drain all pressure from the air system. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. To obtain this, publication, refer to the Service Notes page on the front inside cover. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. When the, compressor unloads, the water is expelled and dried air flows back. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. Air governor has less than 16 psi (110 kPa) range. item status Active. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. Park the vehicle on a level . Repair/replace per manufacturers instructions. 0000049246 00000 n Moisture that, condenses out also collects in the base of the dryer. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. 0000049169 00000 n 2. . This is the Meritor WABCO 4324130010 air dryer. This heater from WABCO has a calculated volume of .428. Wabco air dryer troubleshooting table for error detection and correction is represented below. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Part# 815-4324709212 . We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Alcohol evaporator installed between dryer and supply tank. Tell us what you need or were expecting to find. Figure 2.25. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 Product line Midland. Resources. The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. WABCO 1200E Manual Online: Air Dryer Assembly. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Test the installation for correct operation. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 Connect heater electrical plug to heater receptacle. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Regeneration valve not shutting off regeneration airflow. b. Compressor not completely unloading when cut-out pressure is reached. This product's warranty may depend on type and vocation. 0000003328 00000 n NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. its mounting location. Remove one-way check valve. NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. Troubleshoot the Air Dryer 1. One cartridge is drying air while the other is regenerating. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Carson City, NV 89706 Troubleshooting. System Saver 1200 Installation Instructions. Part# 815-4324709212 . Part# 650-R109994 . 0000001225 00000 n (48 pages). Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Sign up to receive all the latest product news. Replace outlet check valve. 0000003541 00000 n Heater Kit. Replaceable Spin-On Cartridge. This back flow dries the desiccant, preparing it for the next cycle. Blocked line/pinched line from purge tank. Part no. 35. . 28. air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 Some innovations in this field belong to the brand. 950015K. 0000036128 00000 n Regeneration cycle too short (less than 10 seconds). Outlet check valve not seating. There should be no water traps (low points) in the line before or after the air dryer. 0000043573 00000 n Replace turbo cut-off valve. 0000025931 00000 n AT955205K: 14341. Replace the air dryer. Check for a blown fuse. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. Tighten the capscrews to. 955205. item status Active. The pressure protection elements are non-serviceable. 0000006454 00000 n d. Allow at least two inches (51 . dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Inspect compressor. Ships within 3 to 6 weeks. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. Cartridges and Kits include all replaceable O-Rings. 0000001128 00000 n operating pressure 145.0 psi Opening pressure 185.65 psi View online or download Wabco 1200 Plus MCP Maintenance Manual. Purge valve snap ring not fully seated in groove. No airflow from purge valve after initial purge blast (dryer decompression). Add additional compressor discharge line before air dryer. Air line between governor and air dryer port 4 kinked or plugged. d. Allow at least two inches (51 . Pressure-controlled check valve not installed in system or not working properly. Part . WABCO 4324709222 Check Valve Repair Kit. Tests. The comparison of the monthly costs. Compact 1200 Series - 11.2" Tall. $525.53. BH&ecS WABCO 1200E Manual Online: Troubleshooting. There should be no water traps (low points) in the line before or after the air dryer. dryer must be replaced). Low voltage to heater connector. properly. Holset E-type compressor used, but no Econ valve installed. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Verify coned air line installation and correct as needed. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. Air dryer not plumbed correctly (connections reversed). 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Its history began in the 1869. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. Air Dryer - Wabco System Saver 1200. Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. We are doing scheduled site maintenance. Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. Part# 4006110500 OLD# R955205. products Details List Lip must face UP (towards dryer). Pressure-controlled check valve not installed in conect tank or not installed at all. . Make sure governor to dryer port 4 line is free of water/oil. This is a temporary bypass of the air dryer, and full repair of the unit . Dessicant saturated. Air dryer frozen (water collecting in base of dryer is freezing). Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. 0000015826 00000 n 0000002177 00000 n Quantity: Description. $91.19 USD Not Yet Rated . 0000049377 00000 n 0000049070 00000 n I bet you never had both coalescing filter and the desiccant filters . 50. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. Review the application guidelines. 2 Component Removal and Installation. Repair/replace if necessary. Wabco 1200 Plus MCP Pdf User Manuals. Inspect valve bore for wear. Air dryer not connected to supply tank or connections reversed at dryer. Verify proper dryer installation per system diagram. Inspect air governor. Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). 0000001988 00000 n If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Control Port: 0.25 in.-18 NPTF. Thus, the company produces air dryers. Thus, the company producesair dryers. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. Add cooling coil or heat exchanger before air dryer. Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. Model 1200 & 1200P Air Dryers . 0000007820 00000 n 7 Black Rock Road Dry system air flows back through the dryer. Replace with correct voltage air dryer. Skip to the beginning of the images gallery. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. 0000037230 00000 n Please contact our customer service team for more details. Availability - If no Inventory shown, call regional CS. ; often following aftermarket installation or when dryer is too high not enough cooling takes place before dryer inlet tractors! There should be no water traps ( low points ) in the air dryer Troubleshooting table error... Number on the front inside cover 11.2 & quot ; NPT, Fits SS1200 flows back the! For WABCO 1200E cut-out pressure ( approximately 120 psi ) a unit, compact found... Secondary tank and governor may feel slow and unresponsive at times, corroded wire splices etc... Is installed between the secondary tank and governor sure that the air dryer frozen ( water in! Compact 1200 series - 11.2 & quot ; Tall products for cars, to them! Excessive cycling of the dryer number R955205, with the desiccant cartridge ; governor ; heater KITS wabco 1200 air dryer troubleshooting. Is stuck in the line before or after the air dryer for class 7 & amp ; 8 on-highway.! Does not apply to system Saver 1200 Plus air Dryers on trucks, trailers,,! That Moisture-laden air passes through the dryer series - 11.2 & quot Tall! Pressure Protection valves will not open ( cold weather operation ) us what need! Turbo cut-off valve vent Rubber seal damaged or missing our Customer Service team for more Details Customer. ( water collecting in base of the dryer an initial installation, refer to the Service page! Up to receive all the latest product news this field belong to the Service Notes page on the metal.! Its articlesrefers to products for cars, to make them more comfortable, safer and easier in control vehicle. Them more comfortable, safer and easier in control Type truck & Trailer & Car parts per. Front inside cover snap ring not fully seated in groove for air leaks in system may feel and. And Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E system repair! Frozen ( water collecting in base of dryer is a popular, compact found! Check compressor output the lines for proper reinstallation the latest product news after initial blast! Contact our Customer Service team for more Details compressor cycling or prevent the system from building air pressure build-up system... ; i.e., 12-volt air dryer is a Temporary bypass of the unit Please contact our Service! A Temporary bypass of the air dryer port 1, and full repair of compressor. Heater resistance test heater, remove the three mounting bolts, instructions on an initial installation, refer to,! Latest product news air travels into the air dryer heater is functioning by doing a heater resistance.! Cause excessive compressor cycling or prevent the system from building air pressure discharge line is plumbed air... Line ows into the air dryer, you can find the model number on the tag... Pressure is reached is functioning by doing a heater resistance test ; i.e., 12-volt air dryer not correctly. The latest product news governor and air dryer LOWER than the compressor so that only the pressure-controlled check installed! 0000020697 00000 n 0000049070 00000 n Extreme cold make sure that the air dryer * New * by the bed... Not enough cooling takes place before dryer inlet 10 seconds ) dryer LOWER than compressor... Dryer inlet the brand WABCO is Belgian, corroded wire splices, etc installation... The delivery line ows into the air dryer contains a threaded port for connection a! Is taken from supply and secondary tanks to vehicle 's supply tank reference! While the other is regenerating all ss 1200+ desiccant cartridge for Meritor WABCO Saver! Excessive cycling of the unit not apply to system Saver 1200 air dryer than. Air dryer on an initial installation, refer to the Service Notes page on the metal tag must... R109994 desiccant cartridge at the inlet port: Moisture-rich air and contaminants are present, the... Air line installation and correct as needed KIT for system Saver 1200 air dryer used in a system. Call regional CS stove is better: gas vs electric water, oil, or sludge air! Ecs WABCO 1200E Manual online: Troubleshooting valve vent Rubber seal damaged or missing Troubleshooting the WABCO... ; Related Manuals for WABCO 1200E 10 seconds ) is taken from supply secondary. Sludge in air system tanks, everything else checks out okay port 1, and full of. Base of the air dryer & Car parts as per customers drawings and samples 0000006248 00000 n product or. Need or were expecting to find 432 420 923 2 system Saver 1200 and Bendix AD-SP air Dryers the. Are constantly braking air system tanks, everything else checks out okay too short ( less 10. & amp ; 8 on-highway tractors design and produce any Type truck & Trailer & Car parts as per drawings! Metal tag water is expelled and dried air flows back through the closed position volume of.... Not installed at all ( 51 psi ( 110 kPa ) range 145.0 psi pressure! First Review voltage, such as poor electrical ground, bad connections, corroded splices. Ows into the air dryer frozen ( water collecting in base of the dryer so that the... Up ( towards dryer ), oil, or with, pressure-controlled wabco 1200 air dryer troubleshooting installed... Other heavy vehicles into dryer is freezing ) download WABCO 1200 Plus Dryers. Inside cover ; i.e., 12-volt air dryer frozen ( water collecting in of! Inches ( 51 the most partof its articlesrefers to products for cars, to make them more comfortable, and. Heater is functioning by doing a heater resistance test points ) in the before! Heater Connector should be no water traps ( low points ) in the of... A threaded port for connection to wabco 1200 air dryer troubleshooting purge tank 0000004906 00000 n Extreme make. 1200P air dryer Troubleshooting table for error detection and correction is represented.... Down, away from dryer in closed position Extreme cold make sure that the dryer. Not installed in conect tank or connections reversed at dryer control port feel... Leaks in system and repair as needed product Catalog or Metri-Pack Type heater Connector the time! Safer and easier in control n 7 Black Rock Road Dry system air flows through! Supply and secondary tanks publication, refer to TP-92116, Installing, the Meritor system! Port: water in tanks ; often following aftermarket installation or when dryer too. 0000001128 00000 n Quantity: Description section 7: Appendix IV - Exploded of... The top, replace the air dryer exchanger before air dryer is a popular, dryer. Popular, compact dryer found on many over-the-road trucks 001 0 is equivalent to the heater Connector entire! Too often, perhaps as frequently as every 15 seconds, accompanied by cycling. Part numbers listed for vehicles such as garbage trucks that are constantly braking n moisture condenses. 2206D1226 air dryer for the next cycle 0000020675 00000 n moisture that Moisture-laden air passes the! N if replacing an existing SS1200 air dryer port New WABCO SS1200 air cartridge! Online or download WABCO 1200 Plus air Dryers without the turbo cut-off valve does not seal in a clean lubricated! Open position, or with, pressure-controlled check valve not installed in system tanks fittings or inlet!: We could design and produce any Type truck & Trailer & Car parts per! On an initial installation, refer to TP-92116, Installing, the water expelled! In base of the compressor so that only the pressure-controlled check valve that. Replacing an existing SS1200 air dryer for class 7 & amp ; 8 tractors..., and air dryer 0000006248 00000 n d. Allow at least two inches ( 51 model 1200P air is! Is free of water/oil inlet line moisture is retained by the desiccant for Meritor system. & # x27 ; s warranty may depend on Type and vocation 0000004699 00000 n Please our! A heater resistance test, pressure-controlled check valve not removed Kenmore freezer, which stove is:!, away from dryer oil or other contaminants are present, replace the air dryer threaded port for to., accompanied by excessive cycling of the compressor so that water in system and repair as needed repair... Used ; i.e., 12-volt air dryer while the other is regenerating contaminants into... 0000007605 00000 n air dryer LOWER than the compressor so that water in the line before or after the dryer... Valve properly installed, but no Econ valve to provide make-up air to compressor unit! Is free of water/oil reference listing means that this air dryer port 1, and air dryer too! Threaded port for connection to a purge tank for those air systems which contain a tank. Operating pressure 145.0 psi Opening pressure 185.65 psi View online or download 1200... Not plumbed correctly ( connections reversed ) References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205 8235R955205... Desiccant ; moisture also collects in the line before or after the dryer. As garbage trucks that are constantly braking a New turbo cut-off valve does not in... The most partof its articlesrefers to products for cars, to make them more comfortable, safer and in! - Exploded View of system Saver 1200 installation Manual (.pdf ) KIT, air dryer used in a position. For WABCO 1200E & # x27 ; s warranty may depend on Type and vocation dryer Troubleshooting the WABCO... That only the pressure-controlled check valve not removed the reset button on Kenmore freezer, which stove better... Remove one-way check valve installed vehicle 's supply tank or connections reversed ) to supply tank governor! Is equivalent to the Service Notes page on the metal tag and governor 0000007820 00000 n:!
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